With so many riders exploring the realm of bobber building,
here are directions on “how to install a Bobber Fender kit”. My bike was a guinea
pig for this project but has now resumed its former state with the full fender.
Our platform bobber kit for this instructional can be found on Ebay.
Parts list:
Galvanized
bobber fender with pre-installed bolts, and washers
Front
brace for fender
Left and
Right round rod strut
Inside
strut mount (2)
Outside
strut mount (2)
¼ x 1”
hex head bolt (4)
¼ x 1.5”
hex head bolt (2)
Flat
washers (6)
Lock
washers (6)
Acorn
nuts (6)
Wing Nuts(2)
Notched
spacers (2)
Install directions:
1)
Compare parts list with what was received. Ensure you have everything
you’ll need to assemble the kit.
a) Please read instructions completely,
make sure you understand each step.
2) Support,
and secure your V Star. This is required later for removal of the shock bolt.
3)
Remove all stock-OEM seat, fender, struts, and lighting. The instructions
for this can be found on-line in pdf format.
4)
Remove the rear shock bolt, and feed the front tab of the fender brace
under the seat support, placing the lower tabs of the brace securely on the
outside of shock mount. Re-install the shock bolt and nut, but do not tighten
at this point.
5)
Center the fender on the wheel, and align the two bolts in the front of
the fender with the holes found on the front fender brace. Once each bolt is
through the brace, secure loosely using a washer, lock washer, and acorn nut.
6)
Each strut mount side consists of a metal outside brace, a metal inside brace,
a ¼ x 1" bolt, flat washer, lock washer, and acorn nut. Push the ¼ bolt through the small rectangle brace first.
This will be on the inside of the swing arm facing out. Place the larger brace
on the outside with the tab for the strut at the back. Place the washer, lock washer and acorn nut on
the bolt. Then tighten the bolt to hold everything in place.
7) The struts included are left, and right
specific. Ensure the struts match the appropriate side before installation. The
left side has an offset with the longer end at the top. The right side is where
you will use the straight strut. It will only fit one way. If it doesn’t fit,
you have it upside down. Using the appropriate strut for each side, align the
hole in the tab with those in the lower part of the strut. Secure each with a
1/4”x1” bolt, flat washer, lock washer and acorn nut. Fasten each strut accordingly, and loosely
tighten the nut. Hold on to the strut until you are ready to align with the top
hole in the fender. Working one side at a time is best.
8)
Align the top hole in the strut with those found in the fender. From the back
side of the fender, insert the ¼”x 1.5” bolt into the pre-drilled hole. Place
the small notched spacer on the ¼” bolt between the fender and strut. The
larger spacer is for the straight strut. Secure the strut in place from the
outward facing side with the wing nut provided. Repeat this step for the other
strut.
9)
Visually inspect the fender, ensuring all steps are complete. At this
point, re-align the fender with the wheel, and adjust accordingly ensuring
fitment on your V Star. Tighten and secure the front brace at the shock mount,
and fender, as well as all points of contact on the struts for both fender and
swing arm.
10)
Visually inspect the fender once again, and adjust if necessary. I
recommend using blue Loctite, or some form of thread lock on all bolts when
tightening for the final time.
11)
Enjoy the new bobber fender you’ve just installed, and ride safe.